Balaji Engineering

  • A/7, Chandivali Industrial Area, Behind Godrej Urban Park, Sangharsh Nagar, Chandivali
  • [email protected]
  • +91 97697 95439
  • ISO 9001 : 2015
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Technical Info

How it works ?

What is Gas Spring ?

A gas spring is a mechanical device filled with compressed nitrogen gas used to provide controlled and adjustable force in various applications. Its core components include a sealed cylinder containing pressurized gas, a piston rod attached to the load, a piston, and a valve assembly. When an external force is applied to compress or extend the gas spring, the compressed gas generates a counterforce, offering smooth and controlled motion. Gas springs are favored for their ability to provide consistent force throughout their stroke, easy installation, low maintenance requirements, design flexibility, and long operational lifespan. They find application in automotive, furniture, aerospace, medical equipment, and various industrial machinery where precise motion control and support are needed.

Gas springs come in two primary types: non-lockable, which remain extended when not under load and are commonly used for lifting and lowering equipment, and lockable, which can be securely locked at any position along their stroke, offering intermediate positive locking. This versatility makes them a reliable choice for a wide range of applications, reducing stress on mounting components, enhancing functionality, and improving user experience.

Temperature Specifications

Operating Temperature Range

Balaji gas springs operate with a standard operating temperature range from -20 degrees Celsius to +80 degrees Celsius. This range covers a wide variety of applications in various environments. However, it's also important to note that there may be situations where specialized temperature requirements are necessary.

For customers who need gas springs to operate in even colder conditions, down to -40 degrees Celsius, or in higher-temperature environments, up to +120 degrees Celsius, Balaji can accommodate these special requests. This flexibility in temperature specifications can be crucial for industries or applications that operate in extreme climates or conditions.

Balaji's commitment to providing tailored solutions that meet the diverse needs and requirements of its customers is a valuable attribute, as it ensures that clients can obtain the appropriate gas springs for their specific applications, regardless of the temperature demands. This flexibility can contribute to improved performance, longevity, and safety in various industries and applications.

Approach

Instructions

When installing gas springs, please follow these guidelines for optimal performance and safety:

  • 1. Mounting orientation: Install the gas springs with the piston rod in a downward position. This ensures that the seal is continuously immersed in oil throughout its working life. However, for rigid lockable gas springs, they can be mounted in any position.
  • 2. Avoid contaminants: Prevent the piston rod from coming into contact with paint, welding spatters, thinners, dust, or any other contaminants. It is recommended to mount the gas spring as one of the final steps during assembly to minimize the risk of contamination.
  • 3. Minimize side loading: Avoid or minimize any side loading on the piston rod. Side loading can affect the smooth operation and longevity of the gas spring. Ensure that the mounting pins in eyelet-type end mountings are adequately lubricated and free enough to prevent side loading during operation.
  • 4. Secure ball joint mountings: If using ball joint type mountings, ensure that the ball pins are properly tightened in the bracket to prevent any loose pins or play during operation. This ensures a stable and secure connection.
  • 5. Avoid heating or opening gas springs: Gas springs should never be heated or opened. Altering the gas spring in any way can compromise its integrity and safety.
  • 6. Proper fitment for Gasohite gas springs: When using Gasohite gas springs, ensure a proper taper fitment of the mating top and bottom parts of the chair to avoid play and side loading. This ensures optimal performance and longevity.
  • 7. Valve actuator clearance for Gasoblock and Gasohite gas springs: For Gasoblock and Gasohite gas springs, ensure that there is no preloading on the valve actuator and that a minimum gap of 1 mm exists between the valve actuator and the actuating lever. This ensures proper functioning and avoids unnecessary stress on the gas spring.
  • 8. Follow manufacturer's disposal instructions: When disposing of gas springs, strictly adhere to the instructions provided by the manufacturer. Proper disposal ensures compliance with environmental regulations and responsible waste management practices.

Balaji prioritizes environmental responsibility and promotes proper disposal of gas springs. Please follow the recommended procedure for the safe disposal of gas springs:

  • 1. Release high-pressure gas: Safely release the high-pressure gas by drilling a 2mm diameter hole in both components of the gas spring. This will ensure the gas is safely and completely discharged.
  • 2. Ensure free movement of the piston rod: Verify that the piston rod moves freely within the tube to ensure it is not stuck or obstructed.
  • 3. Disassemble the gas spring: Open the gas spring by machining between the ends on a turning center. Carefully disassemble all the components.
  • 4. Thoroughly clean the parts: Clean all the components of the gas spring thoroughly to remove any residual substances or contaminants.
  • 5. Recycle metallic (steel) parts: Dispose of the metallic (steel) parts by scrapping them in a way that renders them unusable, preventing any potential misuse.
  • 6. Recycle plastic parts: Deliver the plastic parts for recycling to ensure they are properly reused or disposed of in an environmentally friendly manner.
  • 7. Dispose of rubber parts and oil: Dispose of the rubber parts and any associated oil in accordance with local municipal regulations. Follow the proper procedures to ensure their safe and compliant disposal.

Gas springs, also known as gas struts or gas lifters, are devices that use compressed gas to provide controlled and consistent force in various applications, including furniture. Here are some advantages of using gas springs in furniture design:

 
  • 1. Smooth and Controlled Movement: Gas springs provide smooth and controlled movement, allowing for easy and fluid adjustment of furniture components. Whether it's opening a cabinet door, adjusting the height of a chair, or lifting a bed, gas springs offer a controlled and reliable motion.
  • 2. Adjustability: Gas springs enable adjustable features in furniture, such as height adjustment in office chairs, recliners, or ergonomic workstations. This adaptability enhances user comfort and functionality, making furniture more versatile and accommodating different user preferences.
  • 3. Space Saving: Gas springs can be used in space-saving furniture designs, such as wall beds (Murphy beds) or foldable tables. These mechanisms allow for efficient use of space by enabling furniture to be easily stowed away when not in use.
  • 4. Reduced Strain and Effort: Gas springs assist in reducing the physical effort required to manipulate certain furniture components. For instance, lifting the lid of a storage ottoman or adjusting the angle of a recliner becomes easier and more user-friendly with the assistance of gas springs.
  • 5. Soft Closing Mechanism: Gas springs can be designed to incorporate a soft closing mechanism, preventing doors, lids, or drawers from slamming shut. This feature not only enhances safety but also adds a touch of luxury to furniture by providing a gentle and controlled closing motion.
  • 6. Durability: Gas springs are designed to withstand repeated use and provide long-lasting durability. This makes them a reliable choice for furniture applications where frequent movement or adjustment is expected.
  • 7. Versatility: Gas springs come in various sizes and force ratings, making them versatile and suitable for different types of furniture. Whether it's a lightweight lid on a storage box or a heavier reclining chair, there are gas spring options to meet various requirements.
  • 8. Maintenance-Free: Gas springs are generally low-maintenance components. Once installed, they often require little to no maintenance, contributing to the overall reliability and longevity of the furniture.
  • 9. Safety Features: Gas springs can be designed with safety features, such as locking mechanisms or dampening functions, to enhance user safety and prevent accidents.
  • 10. Modern Aesthetics: The integration of gas springs in furniture design allows for sleek and modern aesthetics. They can be concealed within the structure, providing a clean and unobtrusive appearance.

About Us

Installation Instructions

When installing gas springs, please follow these guidelines for optimal performance and safety:

About Us

Material Safety

Balaji prioritizes environmental responsibility and promotes proper disposal of gas springs. Please follow the recommended procedure for the safe disposal of gas springs:

About Us

Advantages of Gas Springs

Gas springs offer several advantages in various applications:

  • 1. Mounting orientation: Install the gas springs with the piston rod in a downward position. This ensures that the seal is continuously immersed in oil throughout its working life. However, for rigid lockable gas springs, they can be mounted in any position.
  • 2. Avoid contaminants: Prevent the piston rod from coming into contact with paint, welding spatters, thinners, dust, or any other contaminants. It is recommended to mount the gas spring as one of the final steps during assembly to minimize the risk of contamination.
  • 3. Minimize side loading: Avoid or minimize any side loading on the piston rod. Side loading can affect the smooth operation and longevity of the gas spring. Ensure that the mounting pins in eyelet-type end mountings are adequately lubricated and free enough to prevent side loading during operation.
  • 4. Secure ball joint mountings: If using ball joint type mountings, ensure that the ball pins are properly tightened in the bracket to prevent any loose pins or play during operation. This ensures a stable and secure connection.
  • 5. Avoid heating or opening gas springs: Gas springs should never be heated or opened. Altering the gas spring in any way can compromise its integrity and safety.
  • 6. Proper fitment for Gasohite gas springs: When using Gasohite gas springs, ensure a proper taper fitment of the mating top and bottom parts of the chair to avoid play and side loading. This ensures optimal performance and longevity.
  • 7. Valve actuator clearance for Gasoblock and Gasohite gas springs: For Gasoblock and Gasohite gas springs, ensure that there is no preloading on the valve actuator and that a minimum gap of 1 mm exists between the valve actuator and the actuating lever. This ensures proper functioning and avoids unnecessary stress on the gas spring.
  • 8. Follow manufacturer's disposal instructions: When disposing of gas springs, strictly adhere to the instructions provided by the manufacturer. Proper disposal ensures compliance with environmental regulations and responsible waste management practices.
  • 1. Release high-pressure gas: Safely release the high-pressure gas by drilling a 2mm diameter hole in both components of the gas spring. This will ensure the gas is safely and completely discharged.
  • 2. Ensure free movement of the piston rod: Verify that the piston rod moves freely within the tube to ensure it is not stuck or obstructed.
  • 3. Disassemble the gas spring: Open the gas spring by machining between the ends on a turning center. Carefully disassemble all the components.
  • 4. Thoroughly clean the parts: Clean all the components of the gas spring thoroughly to remove any residual substances or contaminants.
  • 5. Recycle metallic (steel) parts: Dispose of the metallic (steel) parts by scrapping them in a way that renders them unusable, preventing any potential misuse.
  • 6. Recycle plastic parts: Deliver the plastic parts for recycling to ensure they are properly reused or disposed of in an environmentally friendly manner.
  • 7. Dispose of rubber parts and oil: Dispose of the rubber parts and any associated oil in accordance with local municipal regulations. Follow the proper procedures to ensure their safe and compliant disposal.
  • 1. Smooth and Controlled Movement: Gas springs provide smooth and controlled movement, allowing for easy and fluid adjustment of furniture components. Whether it's opening a cabinet door, adjusting the height of a chair, or lifting a bed, gas springs offer a controlled and reliable motion.
  • 2. Adjustability: Gas springs enable adjustable features in furniture, such as height adjustment in office chairs, recliners, or ergonomic workstations. This adaptability enhances user comfort and functionality, making furniture more versatile and accommodating different user preferences.
  • 3. Space Saving: Gas springs can be used in space-saving furniture designs, such as wall beds (Murphy beds) or foldable tables. These mechanisms allow for efficient use of space by enabling furniture to be easily stowed away when not in use.
  • 4. Reduced Strain and Effort: Gas springs assist in reducing the physical effort required to manipulate certain furniture components. For instance, lifting the lid of a storage ottoman or adjusting the angle of a recliner becomes easier and more user-friendly with the assistance of gas springs.
  • 5. Soft Closing Mechanism: Gas springs can be designed to incorporate a soft closing mechanism, preventing doors, lids, or drawers from slamming shut. This feature not only enhances safety but also adds a touch of luxury to furniture by providing a gentle and controlled closing motion.
  • 6. Durability: Gas springs are designed to withstand repeated use and provide long-lasting durability. This makes them a reliable choice for furniture applications where frequent movement or adjustment is expected.
  • 7. Versatility: Gas springs come in various sizes and force ratings, making them versatile and suitable for different types of furniture. Whether it's a lightweight lid on a storage box or a heavier reclining chair, there are gas spring options to meet various requirements.
  • 8. Maintenance-Free: Gas springs are generally low-maintenance components. Once installed, they often require little to no maintenance, contributing to the overall reliability and longevity of the furniture.
  • 9. Safety Features: Gas springs can be designed with safety features, such as locking mechanisms or dampening functions, to enhance user safety and prevent accidents.
  • 10. Modern Aesthetics: The integration of gas springs in furniture design allows for sleek and modern aesthetics. They can be concealed within the structure, providing a clean and unobtrusive appearance.